Inspection
Work Planning
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Mechanical Integrity Assessment
Your program is
transitional.
Data Structure
Program Maturity
System Integration
This is the most common state among mid-sized refining, chemical, and midstream operators. The program is functional. It will pass a basic audit. It will not withstand scrutiny on the quality and currency of the underlying data.
We can help improve this
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What does this mean?
Your data foundation is set - but could be improved.
Assets are cataloged, compliance dates are tracked, and inspections are getting done. but what the program lacks is depth. CML data likely exists in some form but is not driving corrosion rate calculations.
Damage mechanisms may be documented for some equipment but not applied consistently across the circuit population. Inspection reports go into the system, but the path from field observation to updated record still takes longer than it should and depends on whoever is doing the data entry.
Damage mechanisms may be documented for some equipment but not applied consistently across the circuit population. Inspection reports go into the system, but the path from field observation to updated record still takes longer than it should and depends on whoever is doing the data entry.
Your benchmark
You're in the middle of the road.
This is the most common state among mid-sized refining, chemical, and midstream operators. The program is functional. It will pass a basic audit. It will not withstand scrutiny on the quality and currency of the underlying data.
Here's what we recommend
01
Get CML data into the system and keep it current.
Thickness readings that live in inspection reports but are not tied to defined CML records are not being used. Connecting UT data to structured CMLs enables corrosion rate calculations and remaining life tracking, which is what converts an inspection record into an engineering decision.
02
Document damage mechanisms by circuit.
Fixed-interval inspections scheduled purely by code give you compliance coverage. Inspections scheduled around documented damage mechanisms give you actual risk reduction. This is the step that separates a compliant program from one that is genuinely managing integrity risk.
03
Replace paper forms with structured digital submittals.
The lag between a field inspection and an updated asset record is where most of the data quality problems in this tier originate. Digital inspection forms linked directly to the asset close that gap and remove the transcription step that introduces errors and delay.
Unify. Integrate. Govern.
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