Inspection
Work Planning

This is some text inside of a div block
The Mechanical Integrity Suit translates your integrity strategy directly into scheduled action. Whether you operate on fixed regulatory intervals or API 581–aligned risk models, inspection plans are generated, prioritized, and continuously recalibrated inside the system.

Features

  • Time-Based Inspection Scheduling
  • Risk-Based Interval Optimization
  • API 581–Aligned Risk Integration
  • Dynamic Remaining Life Recalculation
  • Risk-Weighted Overdue Flagging
  • Asset-Level Inspection Strategy Configuration
  • Automated Inspection Plan Generation
  • Non-Conformance Triggering from Findings
  • CMMS Work Order Automation (SAP, Maximo, etc.)
  • Inspection Status & Priority Tracking
  • Audit-Ready Schedule History

PSM Compliance

  • Track critical PSM metrics across assets, circuits, and sites in real time
  • Centralize mechanical integrity records in one governed system
  • Monitor inspection intervals, deficiencies, and corrective actions
  • Maintain audit-ready documentation aligned with OSHA PSM requirements
  • Preserve defensible, traceable compliance history

Time & Risk-based Scheduling

  • Enforce code-mandated inspection intervals
  • Integrate API 581–aligned risk modeling
  • Prioritize high-exposure assets automatically
  • Adjust timelines dynamically using corrosion rates and remaining life
  • Recalibrate schedules as new inspection data is captured
Compliance FRamework
Aligned with OSHA PSM, API 510/570/580/581/653, and ASME VIII, B31.3, PCC-2.
When inspections trigger action, the Mechanical Integrity Suite generates maintenance work orders without re-entry or delay. Non-conformances, severity, and supporting evidence flow directly into your CMMS so corrective work is initiated fast and tracked to closure.

Engineered Trigger Logic

  • Non-conformance–driven work order creation
  • Remaining life and corrosion rate thresholds
  • Risk score escalation triggers
  • Overdue or compliance-driven enforcement

Structured CMMS Integration

  • Direct integration with SAP, Maximo, Infor, Fiix, and other enterprise systems
  • Push full asset hierarchy and context. Include severity, damage mechanism, recommended action, and supporting evidence
  • Attach photos, documents, and inspection data

Audit & Governance Controls

  • Role-based approval workflows
  • Traceable action history
  • Defensible linkage between inspection finding and corrective action
Condition Monitoring Locations are not just points on a drawing. They are governed measurement anchors tied directly to asset health. The Mechanical Integrity Suite centralizes CML configuration, inspection history, corrosion logic, and remaining life calculations into a single structured system.

Structured CML Configuration

  • Define CMLs by asset, circuit, and component
  • Assign damage mechanisms and inspection methods
  • Configure nominal thickness, minimum allowable thickness, and corrosion allowance
  • Link CMLs to governing codes and integrity strategies

Live Degradation Intelligence

  • Auto-calculate corrosion rates from historical readings
  • Recalculate remaining life dynamicallyIdentify accelerated degradation patterns
  • Flag readings outside allowable limits

Risk Integration

CML degradation feeds directly into:
  • Risk-based inspection models
  • Inspection interval adjustments
  • Non-conformance generation
  • Work order automation
Every asset accumulates a record over time: repairs, replacements, design changes, temporary mitigations, inspection findings. The Mechanical Integrity Suite brings that record together into one governed system, capturing the complete operational history of each component with clarity and traceability.

Comprehensive Work Tracking

  • Repairs, replacements, and alterations
  • Temporary repairs and expiration tracking
  • Code-referenced repair methods
  • Linked inspection findings and non-conformances
  • Associated work orders and status history

Component-Level Visibility

  • Track history at the asset, circuit, or component level
  • Record material changes and design modifications
  • Document re-ratings, thickness adjustments, and configuration updates
  • Maintain traceable engineering decisions

Audit-Ready Documentation

  • Timestamped change history
  • Role-based action tracking
  • Supporting documentation and photo attachments
  • Defensible record retention
The Mechanical Integrity Suite captures, structures, and analyzes every inspection measurement to quantify corrosion rates, remaining life, and emerging exposure. Historical readings become defensible engineering evidence - not static data.

Structured Readings Capture

  • Timestamped thickness measurements
  • Inspector attribution and inspection method tracking
  • Linked CML, asset, and circuit hierarchy
  • Supporting notes, photos, and documentation

Live Degradation Analysis

  • Automated corrosion rate calculation
  • Remaining life recalculation with each new entry
  • Detection of accelerated degradation trends
  • Threshold-based alerting for out-of-limit readings

Trend & Risk Integration

  • Visualization across inspection intervals
  • Comparison against prior readings
  • Direct feed into RBI models and risk ranking
  • Trigger logic for non-conformance and work order generation
The Mechanical Integrity Suite applies API 581–aligned damage factor methodologies to quantify the likelihood of failure for each asset, circuit, and component. Corrosion rates, degradation mechanisms, inspection effectiveness, and remaining life calculations feed directly into the model.

API 581–Aligned Damage Modeling

  • Damage factor–based probability calculations
  • Mechanism-specific degradation modeling
  • Inspection effectiveness adjustments
  • Remaining life integration
  • Confidence-level weighting based on data quality

Data-Driven Inputs

  • Historical thickness readings
  • Calculated corrosion rates
  • Material properties and operating conditions
  • Inspection coverage and effectiveness
  • Documented repair history

Dynamic Risk Evolution

As new inspection data is entered:
  • Corrosion rates recalculate
  • Remaining life adjusts
  • Damage factors update
  • Documented repair history
Non-conformances generate repair work orders directly in SAP, Maximo, or FIIX - preserving asset context, inspection evidence, and traceability from detection through closure.

Integration features

  • Auto-generate repair work orders from validated non-conformances
  • Push findings directly into SAP, Maximo, or FIIX
  • Preserve asset context, evidence, and inspection history
  • Eliminate manual handoff between inspection and repair
  • Maintain traceability from detection through closure
Non-conformances are ranked using inspection severity, remaining margin, asset criticality, and operating context - so the most consequential issues are addressed first.

Non-Conformance Ranking Factors

  • Risk-rank non-conformances using severity, margin, criticality, and operating context
  • Prioritize findings in alignment with API 580/581 RBI methodologies
  • Focus repair planning on the highest-risk issues first
  • Support API 510, 570, and 653 inspection prioritization across fixed equipment portfolios
  • Apply consistent ranking logic across your mechanical integrity program
VisualAIM Asset Management Software for Oil & Gas. Mechanical Integrity Suite Product Block
Mechanical Integrity Suite

Unify. Integrate. Govern.

Built to support complex asset hierarchies and regulated inspection programs, the Mechanical Integrity Suite connects inspection events, equipment data, and engineering context into one operational system - ready to scale across sites without breaking compliance.
See how it works
VisualAIM Asset Management Software for Oil & Gas. Mechanical Integrity Suite Product Block
Mechanical Integrity Suite
active
TK-1201
Water Storage tank
Description:
Demineralized water storage tank.
CMMS Functional location:
Boiler house between maint. shop and recovery #3.
Navigation
Asset Details
VisualAIM Asset Management Software for Oil & Gas.
Inspection History
VisualAIM Asset Management Software for Oil & Gas.
Non-Conformance
VisualAIM Asset Management Software for Oil & Gas.
RBI / Risk Analysis
VisualAIM Asset Management Software for Oil & Gas.
Documents
VisualAIM Asset Management Software for Oil & Gas.

IWP Time-Based

Export
Save
Properties
VisualAIM Asset Management Software for Oil & Gas
Design Data
VisualAIM Asset Management Software for Oil & Gas
Regulatory
VisualAIM Asset Management Software for Oil & Gas
Inspection Schedule
+ Add
Past Recommendations
Filters
Configure
Components
Corrosion Type
Type
Method
Last Insp. Date
Next Insp. Date
Shutdown
Course #4
External Corrosion
In Service Inspection
Visual External
04/23/2019
04/22/2024
No
Course #2
External Corrosion
In Service Inspection
Visual External
04/23/2019
04/23/2020
No
Course #1
External Corrosion
In Service Inspection
Visual External
04/23/2019
04/23/2020
No
Course #3
External Corrosion
In Service Inspection
Visual External
04/23/2019
04/23/2020
No
Course #5
External Corrosion
In Service Inspection
Visual External
04/23/2019
04/23/2020
No
Course #4
Internal Corrosion
In Service Inspection
UT Thickness
04/23/2019
04/22/2024
No
Component Details
Course #1
Details
Inside Ø
30ft
Outside Ø
-
Operating Pressure
-
Operating Temperature
-
Corrosion Rate
0.00287 ipy
Remaining Life
49.5 yrs
Course #2
Details
Inside Ø
30ft
Outside Ø
-
Operating Pressure
-
Operating Temp
-
Corrosion Rate
0.00153 ipy
Remaining Life
91.5 yrs
Course #3
Details
Inside Ø
30ft
Outside Ø
-
Operating Pressure
-
Operating Temp
-
Corrosion Rate
0.00268 ipy
Remaining Life
55.7 years
Course #4
Details
Inside Ø
30ft
Outside Ø
-
Operating Pressure
-
Operating Temp
-
Corrosion Rate
0.00325 ipy
Remaining Life
43.7 years
Course #5
Details
Inside Ø
30ft
Outside Ø
-
Operating Pressure
-
Operating Temp
-
Corrosion Rate
0.00440 ipy
Remaining Life
29.6 years
Course #6
Details
Inside Ø
30ft
Outside Ø
-
Operating Pressure
-
Operating Temp
-
Corrosion Rate
0.00593 ipy
Remaining Life
23.1 years
Thinning
Course #1
Course #2
Course #3
Course #4
Course #5
Special Preparations
Enter remarks
Repairs Previous or Future
Enter remarks
Comments
Enter remarks
No documents attached
Upload Files

Core Features

Request Demo Access
01 Asset Inventory
Repository for all fixed equipment in the facility including main mechanical properties, damage mechanisms, and file management.
02 Inspection Work Planning
Time or risk-based approaches for setting inspection schedules. Non-conformance reporting and CMMS linkage for automation of work order creation.
03 API 581 Risk Analysis
Run calculations based on API 581 quantitative risk analysis. Forecast risk into the future to align risk profiles and thresholds with inspection schedules.
04 Reporting
Generate reports from any module of the software. Manipulate externally in Microsoft Excel to create tailored reports.
05 Structure
Setup your Plant > Unit > System structure for your facility or facilities.
06 Non-Destructive Examination
Corrosion monitoring for short term, long term, and remaining life calculations.
Build custom field logic
This is some text inside of a div block.
Generate client-ready reports
This is some text inside of a div block.
Compose custom dashboards
This is some text inside of a div block.
Organize your company
This is some text inside of a div block.

The connected asset management platform

Bring code-based limits into the asset record.
Design minimum thickness and material stress calculations are embedded directly into the workflow for tanks, vessels, and piping systems. Evaluate required thickness, allowable stress, corrosion allowance, and remaining margin using the governing code for each asset type.
Supported Standards
API 650/653, ASME Section VIII Div. 1, and the applicable ASME B31 piping codes.
Built for faster resolution.
Non-conformances are identified, prioritized, and tracked through closure within a structured workflow that improves visibility, accountability, and response time. As issues are documented repair work orders are automatically generated in the connected CMMS.
Integrations
SAP, Maximo, Fiix, and other CMMS platforms
Go beyond standard fields.
Support more complete and flexible inspection records with file attachments and configurable additional properties. Teams can attach photos, documents, drawings, and related files directly to the inspection record while defining custom fields to capture the asset-specific information that matters to their operation.
Supported Inputs
File attachments, photo documentation, configurable asset fields, and expanded reporting inputs.

Capture it once.
Calculate everything.

Facility data flows directly into a structured integrity engine. Thickness readings, NDE results, photos, and findings are captured through configurable digital forms then instantly linked to the correct asset and damage mechanism.

One ecosystem that fully connects your data.

Extend asset management capabilities with our connected integrations. Built for the complete asset lifecycle, these solutions offer deeper insight and collaboration across the enterprise.

"VisualAIM is our system of record for engineering. SAP tracks the work, but VisualAIM gives us the insight."

Senior Engineer

"VisualAIM is our PSI on these assets because we can't have them scattered everywhere."

Systems Analyst
Trusted by industry leaders around the world
ExxonMobil logo.
Crestwood logo
Georgia-Pacific logo in white text on a transparent background.
Invista logo.
Chevron Phillips Chemical Company logo.
White stylized lowercase letters 'ocl' on a transparent background.
Flint Hills Resources logo
Sasol company logo.
Build asset
workflows that last.
See how connected data, inspections, approvals, and reporting come together to create a more reliable asset management workflow from the field to final closeout.
Try the demo
Have a question?
CML Properties
Historical Readings
Automate Work Orders
Work Inspection Planning
Work & component History
Risk-Based Prioritization
CMMS Integration
Quantitative POF
Risk Matrix Configuration
01
Identify
Flag the anomaly.
Inspectors tag findings against component standards - corrosion, cracking, thickness loss.
03
Rank
Score by risk.
Each NC is rated on consequence and likelihood using API 581 standards feeding a prioritised backlog.
02
Generate
Open an NCR record.
A structured non-conformance is created with component, mode, evidence, and linked inspection history.
04
Monitor
Track to closure.
Lifecycle states, owners, due dates, and remediation actions are kept live with audit trail intact.
05
CMMS
Auto-create WO.
When ranked above threshold, a repair work order is written straight to your CMMS. No re-keying. No dropped balls.
Palatma North Terminal
P1-UNIT 1-000002
NCR NO.
STATUS: OPEN
NCR Details
asset tag:
Truck Dock
asset ID:
TD-01
Unit:
Unit 1 - Loading
category:
Structural
Description:
7.61 – Repair/reseal cracked skylight dome assemblies (5 units).
Previous repair attempts using silicone sealant have failed due to material degradation and UV exposure. Minor water intrusion observed during rainfall events. No structural damage identified at this time, but continued exposure may result in corrosion of underlying roof supports.
P1-Unit 1-000002
date opened:
3/18/2024
date closed:
PENDING
engineer:
Marcus Delgado
inspector:
J. Ramirez
Documents
NCR Documents Viewer
|   TD-01_Skylight_Inspection_Photos_031726.pdf
NCR Documents Viewer
Roof Detail – Skylight Assembly – A102
NCR Documents Viewer
NCR_P1UNIT1-000002_FieldReport.pdf
TD-01 Non-Conformances
Previous Inspection Date
NCR No.
Rank
Location
Date Initiated
Corrected Date
Inspection Type
03/17/2026
P1-UNIT1-000002
3 - Basic
Truck Dock – Bay 3
03/18/2026
Pending
In Service Inspection
03/02/2026
P1-UNIT1-000001
2 - Moderate
Tank T-102 Bottom Plate
03/02/2026
Pending
In Service Inspection
02/24/2026
P1-UNIT2-000014
4 - Preventive
Piping Circuit PC-214
02/25/2026
03/01/2026
In Service Inspection
02/11/2026
P1-UNIT3-000008
2 - Moderate
Pump Station PS-03
02/11/2026
Pending
In Service Inspection
01/29/2026
P1-UNIT2-000005
1 - Critical
T-104 Roof Nozzle N6
01/30/2026
02/04/2026
In Service Inspection
09/18/2025
P1-UNIT1-000002
3 - Basic
Truck Dock – Bay 3
03/18/2026
Pending
In Service Inspection
06/12/2025
P1-UNIT1-000001
2 - Moderate
Tank T-102 Bottom Plate
03/02/2026
Pending
In Service Inspection
02/27/2025
P1-UNIT2-000014
4 - Preventive
Piping Circuit PC-214
02/25/2026
03/01/2026
In Service Inspection
10/04/2024
P1-UNIT3-000008
2 - Moderate
Pump Station PS-03
02/11/2026
Pending
In Service Inspection
05/16/2024
P1-UNIT2-000005
1 - Critical
T-104 Roof Nozzle N6
01/30/2026
02/04/2026
In Service Inspection
Unify Visibility
Across Systems.

The Mechanical Integrity Suite provides a single, unified view of the facility grounded in design intent, inspection reality, and operational context. Create records that stand up to internal review, regulatory scrutiny, and audit.

01 ─ PSM Compliance
Compliance that surfaces before findings do.

Track compliance performance, surface missed requirements, and drive timely remediation before issues become findings. VisualAIM aligns API and OSHA cycles to each asset — so the program runs itself, and the auditor sees a clean chain of custody.

Audit-ready evidence
Metric history is time-stamped, attributable, and exportable on demand — every measurement carries the inspector, instrument calibration, and the work package it belongs to.
Drill-down traceability
Click any metric to see the assets, records, and supporting documents behind it — the drawing revision, the last thickness sweep, the NCs that touched it.
Reporting exports
Push summaries to PDF and Excel for audits, leadership reviews, and regulator requests — with templates for PHA revalidation, MI program review, and PSSR.
Cycle alignment
Inspection intervals aligned to API 510 / 570 / 653 and OSHA 1910.119 — with overdue states surfaced before they become a citation.
Teams typically retire 60–80% of their tribal-knowledge spreadsheet workflows within the first quarter of deployment.
Try the MI demo
02 ─ Asset Uploads
Every drawing and data sheet, indexed to its equipment.

Bring drawings, isometrics, PMI reports, and vendor data packages under one umbrella — indexed to the tag they describe, versioned, and ready to travel with a work order.

Bulk ingest
Attach U1s, fabrication drawings, and inspection files. we classify drawings, data sheets, and inspection records automatically and link them to matching tags.
Drawing recognition
OCR plus drawing-type heuristics pull equipment tags, revision numbers, and titles out of isometrics and P&IDs.
Versioning
Superseded drawings stay in the record, clearly marked non-current, so a tech never opens the wrong revision.
Field-pack generation
Bundle current drawings, last inspection, and open NCs into a single PDF pack for the crew, by tag or by unit.
Our 3D facility scanning service helps build collaboration across complex organizations.
Explore Atlas 3D
03 ─ Custom Inspections
Configurable Inspection Protocols

Configure org-specific inspection protocols so every inspection is executed consistently and aligned to internal standards and regulatory expectations.

Standardized templates
Apply consistent checklists and procedures across units, sites, and teams.
Controlled updates
Version and approve protocol changes with clear change history.
NDT professionals can finish closeout faster with the Ormin app. Desktop + mobile app for building, documenting, and closing inspections before leaving the job site.
Learn more about Ormin
04 ─ Standard CMLs
Standard Thickness Monitoring

Capture thickness readings at consistent locations so corrosion rates, remaining life, and inspection decisions are based on repeatable, defensible data.

Fixed TML locations
Define and reuse thickness measurement locations per circuit/component.
Reducing manual entry can cut data errors by up to 10x, improving the fidelity of inspection histories and downstream corrosion calculations
05 ─ CMMS Integration
Non-conformances cross into maintenance automatically.

Ranked NCs become work orders in SAP, Maximo, Oracle, or Infor — with evidence, priority, and the full inspection context already attached. Status changes flow back so nothing ever goes stale.

Bi-directional sync
WO status changes flow back into the Mechanical Integrity Suite so the NC lifecycle reflects what's really happening in the field.
Palatma East compression
HE-255
Heat Exchanger
Open Risk Analysis
Arrow pointing north east
Risk Analysis 581

HE-255

Heat exchanger
open Asset Details
Probability of Failure
1 failure/year
Financial-based risk
low
Consequence of FAilure
Area

TBD

3244.96 ft²
Financial

C

363916.26 $
5
4
3
2
1
A
b
c
d
e

HE-255

Shell Bottom Section
Active
Corrosion Under Insulation DF
0.1
Thinning DF
0.1
Damage Factor total
0.1
Probability of Failure
0 Failures/Year
Probability of Failure Category
1
Management System Factor
1
Financial Based COF
363916.26 $
Area Based COF
3244.96 ft²
Financial Consequences of Failure Category
C
Area Consequences of Failure Category
TBD
Total Risk Financial Based
1.11 $/years - Medium
Total Risk Area Based
0 ft²/years - Medium
Distributed
Asset Intelligence.

A connected view across geographically distributed assets, sites, and integrity programs. Evaluate asset health in context using design limits, operating history, consequence, and regional performance trends to manage risk and prioritize action across the enterprise.

gulf coast operations // USA
Palatma Bay Processing
Corpus Christi, Texas
Palatma South Storage
Freeport, Texas
Palatma East Compression
port arthur, Texas

Unify. Integrate. Govern.

Built to support complex asset hierarchies and regulated inspection programs, the Mechanical Integrity Suite connects inspection events, equipment data, and engineering context into one operational system - ready to scale across sites without breaking compliance.
explore Core Capabilities
Dropdown arrow
VisualAIM Asset Management Software for Oil & Gas. Mechanical Integrity Suite Product Block
Mechanical Integrity Suite
active
TK-1201
Water Storage tank
Description:
Demineralized water storage tank.
CMMS Functional location:
Boiler house between maint. shop and recovery #3.
Navigation
Asset Details
VisualAIM Asset Management Software for Oil & Gas.
Inspection History
VisualAIM Asset Management Software for Oil & Gas.
Non-Conformance
VisualAIM Asset Management Software for Oil & Gas.
RBI / Risk Analysis
VisualAIM Asset Management Software for Oil & Gas.
Documents
VisualAIM Asset Management Software for Oil & Gas.

IWP Time-Based

export
Save
Properties
VisualAIM Asset Management Software for Oil & Gas
Design Data
VisualAIM Asset Management Software for Oil & Gas
Regulatory
VisualAIM Asset Management Software for Oil & Gas
Inspection Schedule
+ Add
Past recommendations
filters
configure
Components
Corrosion Type
Type
Method
Last Insp. Date
Next Insp. Date
Shutdown
Course #4
External Corrosion
In Service Inspection
Visual External
04/23/2019
04/22/2024
No
Course #2
External Corrosion
In Service Inspection
Visual External
04/23/2019
04/23/2020
No
Course #1
External Corrosion
In Service Inspection
Visual External
04/23/2019
04/23/2020
No
Course #3
External Corrosion
In Service Inspection
Visual External
04/23/2019
04/23/2020
No
Course #5
External Corrosion
In Service Inspection
Visual External
04/23/2019
04/23/2020
No
Course #4
Internal Corrosion
In Service Inspection
UT Thickness
04/23/2019
04/22/2024
No
Component Details
Course #1
Details
Inside Ø
30ft
Outside Ø
-
Operating Pressure
-
Operating Temperature
-
Corrosion Rate
0.00287 ipy
Remaining Life
49.5 yrs
Course #2
Details
Inside Ø
30ft
Outside Ø
-
Operating Pressure
-
Operating Temp
-
Corrosion Rate
0.00153 ipy
Remaining Life
91.5 yrs
Course #3
Details
Inside Ø
30ft
Outside Ø
-
Operating Pressure
-
Operating Temp
-
Corrosion Rate
0.00268 ipy
Remaining Life
55.7 years
Course #4
Details
Inside Ø
30ft
Outside Ø
-
Operating Pressure
-
Operating Temp
-
Corrosion Rate
0.00325 ipy
Remaining Life
43.7 years
Course #5
Details
Inside Ø
30ft
Outside Ø
-
Operating Pressure
-
Operating Temp
-
Corrosion Rate
0.00440 ipy
Remaining Life
29.6 years
Course #6
Details
Inside Ø
30ft
Outside Ø
-
Operating Pressure
-
Operating Temp
-
Corrosion Rate
0.00593 ipy
Remaining Life
23.1 years
Thinning
Course #1
Course #2
Course #3
Course #4
Course #5
Special Preparations
Enter remarks
Repairs Previous or Future
Enter remarks
Comments
Enter remarks
No documents attached
Upload Files

Asset Inventory

The structural backbone of your Mechanical Integrity program. Every tank, pressure vessel, heat exchanger, piping circuit, and relief device is captured in a single, governed system of record.

Inspection Work Planning

Time-based and risk-based inspection strategies drive optimized scheduling. Non-conformances automatically generate linked CMMS work orders, ensuring seamless execution and traceability.

Inspection Work Planning

Time-based and risk-based inspection strategies drive optimized scheduling. Non-conformances automatically generate linked CMMS work orders, ensuring seamless execution and traceability.

Leverage your facility's data to enhance maintenance, operations, and reporting.

Asset Inventory
Repository for all fixed equipment in the facility including main mechanical properties, damage mechanisms, and file management.
Inspection Work Planning
Time or risk-based approaches for setting inspection schedules. Non-conformance reporting and CMMS linkage for automation of work order creation.
API 581 Risk Analysis
Run calculations based on API 581 quantitative risk analysis. Forecast risk into the future to align risk profiles and thresholds with inspection schedules.
Reporting
Generate reports from any module of the software. Manipulate externally in Microsoft Excel to create tailored reports.
Structure
Setup your Plant > Unit > System structure for your facility or facilities.
NDE
Corrosion monitoring for short term, long term, and remaining life calculations.

Asset Inventory

Organize and manage asset details, descriptions, tag names, and more to unify complex facility data.

Detailed inspection history reports, damage mechanisms, and API 581 risk analysis.

Detailed inspection history reports, damage mechanisms, and API 581 risk analysis.

VisualAIM Asset Management Software for Oil & Gas. Mechanical Integrity Suite Product Block
Mechanical Integrity Suite
Asset Inventory
Plant: Northwest Industrial
AIR COOLER
PIPE CIRCUIT
FUEL GAS TANK

Plant:
Plant 1

Unit:
Alky

TAG NAME:
V-03

Description:
108" Diam. - 20,800 W.G. Bulk Storage Tank used in non-corrosive service.

OVERFLOW TANK

Plant:
Plant 1

Unit:
Alky

TAG NAME:
V-03

Description:
108" Diam. - 20,800 W.G. Bulk Storage Tank used in non-corrosive service.

RAW WATER TANK

Plant:
Plant 1

Unit:
Alky

TAG NAME:
V-03

Description:
108" Diam. - 20,800 W.G. Bulk Storage Tank used in non-corrosive service.

BULK STORAGE TANK

Plant:
Plant 1

Unit:
Alky

TAG NAME:
V-03

Description:
108" Diam. - 20,800 W.G. Bulk Storage Tank used in non-corrosive service.

CONDENSATE COOLER
CONDENSATE FLASH VESSEL

Drill Into The Details

Empower your personnel with comprehensive details and insights for simplified asset tracking, improved maintenance efficiency, and precise lifespan calculations.

TMIN Calculations

Design Minimum Thickness calculations and material stresses included for API 650/653, ASME Section VIII Div 1, B31.1, B31.3, B31.4, and B31.8 standards.

Additional Properties

Go beyond the data fields in MI Suite. If you track additional information for your fixed equipment, create additional fields to capture, report, and visualize this data.

File Attachments

Quickly attach files, documents, photos, and other relevant data to the inspection record and optimize maintenance operations with enhanced data quality.

Non-Conformances

Identify, generate, rank, and monitor non-conformances through closure. Repair work orders are created automatically in the CMMS system.

Ensure a PSM compliant program with either time-based or risk-based approach.

PSM Compliance

Track PSM compliance metrics to ensure adherence to regulatory requirements.

Asset Files

Upload U1's, manufacturing drawings, and inspection files directly to asset records.

Risk-Based Inspection

Quantify risk with API 581 calculations to optimize your program.

Inspection Strategies

Configure your company-specific inspection protocols for consistency and optimization.

Corrosion Monitoring

Capture thickness readings at consistent locations for corrosion calculations.

Non-Conformances

Rank non-conformances to automate work order generation in SAP, Maximo, and any other CMMS.

Enterprise Asset Management Solutions
The Mechanical Integrity Suite is a purpose-built tool that provides enterprise-level oversight of asset inspection, maintenance, and compliance metrics. Regardless of facility size or complexity, have a clear understanding of where your program stands.

Our API 581 quantitative risk engine is built directly into the MI Suite and adds a layer of validation for improved decision making. Quickly and confidently analyze consequence areas for preventive maintenance and inspection planning optimization. API 581 Risk Engine features include:
Built-in quantitative risk engine + damage factors based on API 581.
Probability of failure calculations derived from API 581 standards.
Component susceptibility analysis based on asset properties.
Asset failure forecasting enables risk-based inspection scheduling.
Select a balanced/unbalanced risk matrix to best support your API 581 implementation.

Inspection Data Management Systems (IDMS) Enable High-Fidelity Data Capture.

Inspection data from field technicians is uploaded via the customized data entry forms to calculate corrosion rates and remaining lives of asset components. Preventive maintenance strategies can then be planned for based on findings.

Inspection Work Planning
Focus on high-risk components to improve resource allocation/decision-making for field technicians and asset managers.
Automate Work Orders
Work orders are derived from the tasks outlined in the Inspection Work Plans. This helps keep track of the activities completed with oversight from management with task completion approvals.
Work & Component History
Component history includes critical information such as inspection date, conditions, observations, thickness readings and more.
CML Properties
For each CML, the properties can be specified, along with positional descriptions for each thickness measurement location for the CML.
Historical Readings
Customized reports for historical readings. Our template designs have been so strong that clients often demand that we replicate it for their deployments.